Turnkey Project
A fully integrated service that ensures your steel plant project is expertly designed, constructed, and ready for seamless operation. Let us handle every detail, from engineering to training, so you can focus on production success.
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Shanghai Metallurgy Equipment Group, SME Group, as a renowned turnkey project and EPC (Engineering, Procurement, and Construction) provider, with over two decades of expertise in the metallurgical sector, has established a reputation for delivering high-quality steel mills that fuel regional development. We boast a comprehensive team of specialists across civil engineering, steel structure, construction, installation, commissioning, production, and technical training. We offer a turnkey and EPC solution for iron and steel plants, encompassing every aspect from ironmaking and steelmaking to rolling processes, power stations, automation systems, water treatment, air separation systems, and fume treatment plants.
Our services extend from plant design and engineering construction to equipment installation, production line commissioning, and operational management. Customers can customize their steel plants to align with their objectives and project parameters. Our design team creates strategic plant plans, factoring in material conditions, plant size, process flows, and product diversity, including rebars, wire rods, tubes, and sheets. Our project teams then execute the engineering, construction, and quality control phases, leading up to successful trial production. The establishment of these high-quality, competitive steel mills can have a profound impact on the local economy and infrastructure development.
What is a Turnkey Project?
A turnkey project is a comprehensive approach where a single company, like us, Shanghai Metallurgy Equipment Group (SME Group), takes responsibility for the entire project, from initial planning and design to final installation and commissioning. This includes all necessary engineering, procurement of equipment, construction, and start-up services. The term “turnkey” implies that the project is delivered to the client ready for operation, with the client only needing to “turn the key” to start production.
Why choose EPC in Steel and Iron Production?
EPC services streamline the project delivery process by consolidating the expertise required to design, source, and build a facility under one contract. This approach minimizes risks, reduces timelines, and ensures a seamless integration of all project components. Here’s how Shanghai Metallurgy Equipment Group leverages EPC for iron and steel plant projects:
Our engineering services encompass the detailed design of all facilities, including ironmaking and steelmaking processes, rolling mills, and auxiliary systems. We use cutting-edge technology and simulation tools to optimize plant performance and ensure that the design meets the client's production goals and environmental standards.
We handle the procurement of all necessary equipment and materials, leveraging our extensive network of suppliers and our purchasing power to secure the best quality at the most competitive prices. Our procurement process is transparent and efficient, ensuring timely delivery of all components to the construction site.
Our construction services involve the physical building of the plant, including civil works, structural installations, and mechanical, electrical, and process equipment setup. We employ skilled construction teams and adhere to the highest safety and quality standards to ensure that the project is completed on time and to the client's satisfaction.
Additional Services to Support Your Project
While our EPC services form the backbone of our offerings, we also provide a range of additional services to support your project:
- Engineering Design and Consulting: Customized solutions and expert advice to meet your specific needs.
- Project Management: Comprehensive management from planning to execution, ensuring your project runs smoothly and on budget.
- Technical Services: Ongoing support to ensure the smooth running of your facilities.
- Professional Trading: We also engage in the trading of equipment and materials, leveraging our industry connections for the benefit of our clients.
Our Turnkey / EPC Solutions in Detail
Ironmaking - specialized in small to medium size
- Blast Furnace: The blast furnace is the core unit in the ironmaking process, capable of converting fine iron ore and fluxes into crude iron, also known as pig iron. Shanghai Metallurgy Equipment Group, SME Group, specializes in medium and small blast furnaces that have urgent demands in certain areas and countries.
- Direct Reduction Iron (DRI): Setting up DRI plants with lower initial capital investment and operating costs. SME Group has its own professional engineers with rich experiences in DRI plant design and project management to make it even more cost-effective.
Steelmaking - melting, refining and casting
- Electric Arc Furnace (EAF): EAF is much more flexible than Basic Oxygen Furnace (BOF) and allows steel to be made totally from scrap metal. Furthermore, it is an environment-friendly solution with significantly lower carbon dioxide emissions than BF + BOF.
- Induction Furnace: Offering highly energy-efficient melting solutions for various metals and production capacity requirements. Shanghai Metallurgy Equipment Group, SME Group provides the whole solution of IF shop ensuring consistent quality and properties of the molten steel with low emissions and pollutants.
- IF+LOD+LRF: Our cutting-edge methodology integrates induction furnaces with the innovative LOD furnace, offering a cost-effective and resource-efficient alternative to the traditional EAF+LF setup. This synergy enables the induction furnace to process a diverse array of scrap materials and produce a spectrum of steel grades, including high-quality alloy structural steel, high-grade carbon steel, and low-carbon steel. The result is a production efficiency that rivals the combined Electronic Arc Furnace (EAF) and Ladle Furnace (LF) operations.
- Billet Casters: SME's Continuous Casting Machine (CCM) streamlines billet production, enhancing metal yield and the rate of finished products. It offers significant advantages, such as reduced energy consumption, superior billet quality, and a high degree of automation and mechanization. Additionally, CCM substantially decreases labor intensity and improves working conditions, making it a highly efficient and worker-friendly solution for steel production.
Rolling Mill Plant
- Rebar Mill: Designing complete rebar rolling mills tailored to the construction industry. Our project team strictly controls quality at every process to ensure that our mills deliver high-volume output and operate with consistent efficiency.
- Wire Rod Mill: Constructing high-speed wire rod mills for wire and mesh production. SME Group has many successful cases on rolling mill projects for rebars, wire rods, sheets, tubes, strips, etc. SME provides a one-stop service to install the wire rod line of annual output of 50,000 tons to 700,000 tons, the diameter of final wire rods is Ø5.5mm to Ø16mm.
- Section Mill: SME Group delivers customized high-capacity section mills that are designed to optimize the production of a diverse range of section steel products.
- Cold Rolling Mill: Setting up cold rolling mills that provide smoother surfaces, tighter tolerances, and produce thinner metal gauges, enhancing metal sheet precision and quality.
- Continuous Galvanizing Line: SME Group's Continuous Galvanizing Lines are tailored for producing premium strip products, ideal for construction and household appliances. Key benefits include reduced operating costs and versatility, accommodating diverse product and coating types.
- Strip Mill: SME Group excels in crafting steel hot and cold rolling lines, delivering a full spectrum solution for strip production, starting from raw scrap materials—carbon and stainless steel—to the final, high-quality steel strips, as per customer specifications.
- Plate Mill: SME Group undertakes the plate mill engineering project and provides production management service. The plate mill line applies continuous casting plate blank for roughing, intermediate, and finishing rolling after being heated. The plate steel products include rimmed steel sheets, bridge steel plates, ship plates, boilerplates, etc.
Pipe Mill Plant
- Seamless Pipe Production line: Piercing, elongating, and finish-rolling - these are the key stages in seamless pipe production. SME Group offers the applicable machines for every stage and covers the whole range of processes.
- ERW Pipe Production line: SME Group offers a complete range of Electric resistance welded (ERW) pipes and pipe plants for the production of longitudinally welded pipes and pipes (ERW) from OD 12.7 mm up to 219 mm (1/2” - 10”).
Auxiliary and Support Systems
As a comprehensive turnkey Engineering, Procurement, and Construction (EPC) provider, we specialize in delivering auxiliary systems that are integral to the smooth operation of steelmaking and ironmaking plants. Our expertise encompasses a wide array of essential systems that ensure the efficiency and sustainability of your production processes.
- Water Treatment Plant: Designing sustainable water treatment solutions for steel production.
- Power Station: Building integrated power stations to meet the energy needs of steel plants.
- Air Separation Plant: Providing plants for the production of essential industrial gases.
- Crane Systems: Installing robust crane systems for efficient material handling.
- Dust Removal / Fume Treatment Plant: Implementing advanced systems for environmental control and emissions reduction.
- Automation System: Adopting automation across various sectors of steel plants.
Why Choose Shanghai Metallurgy Equipment Group (SME Group) for Your EPC Project?
- One-Stop Solution: A single point of contact for all project needs, simplifying management and communication.
- Expertise and Experience: Decades of experience in delivering successful steel and iron projects worldwide.
- Cost and Time Efficiency: Our professional team ensures projects are completed on budget and on schedule.
- Quality and Reliability: We prioritize quality in every aspect, from design to construction, ensuring a reliable and long-lasting facility.
